fix(gateway): add pre-sanitize + move Python check outside retry loop
Hybrid config repair approach: 1. Pre-sanitize: Add sanitizeOpenClawConfig() using a conservative blocklist approach to remove known-invalid keys (e.g. skills.enabled at root level) BEFORE starting the Gateway. Uses blocklist instead of allowlist for forward-compatibility — new valid keys added by future OpenClaw versions are never stripped. 2. Reactive fallback: The existing doctor auto-repair mechanism catches any OTHER config validation errors, runs openclaw doctor --fix, and retries once. 3. Move Python readiness check outside the while loop since it's fire-and-forget and only needs to run once per start() call. Also adds comprehensive unit tests for the sanitization logic. Co-authored-by: Haze <hazeone@users.noreply.github.com>
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@@ -31,7 +31,7 @@ import {
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buildDeviceAuthPayload,
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type DeviceIdentity,
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} from '../utils/device-identity';
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import { syncGatewayTokenToConfig, syncBrowserConfigToOpenClaw } from '../utils/openclaw-auth';
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import { syncGatewayTokenToConfig, syncBrowserConfigToOpenClaw, sanitizeOpenClawConfig } from '../utils/openclaw-auth';
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import { shouldAttemptConfigAutoRepair } from './startup-recovery';
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/**
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@@ -292,25 +292,24 @@ export class GatewayManager extends EventEmitter {
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this.reconnectAttempts = 0;
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this.setStatus({ state: 'starting', reconnectAttempts: 0 });
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let configRepairAttempted = false;
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// Check if Python environment is ready (self-healing) asynchronously.
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// Fire-and-forget: only needs to run once, not on every retry.
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void isPythonReady().then(pythonReady => {
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if (!pythonReady) {
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logger.info('Python environment missing or incomplete, attempting background repair...');
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void setupManagedPython().catch(err => {
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logger.error('Background Python repair failed:', err);
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});
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}
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}).catch(err => {
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logger.error('Failed to check Python environment:', err);
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});
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try {
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while (true) {
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this.recentStartupStderrLines = [];
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try {
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// Check if Python environment is ready (self-healing) asynchronously
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void isPythonReady().then(pythonReady => {
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if (!pythonReady) {
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logger.info('Python environment missing or incomplete, attempting background repair...');
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// We don't await this to avoid blocking Gateway startup,
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// as uv run will handle it if needed, but this pre-warms it.
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void setupManagedPython().catch(err => {
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logger.error('Background Python repair failed:', err);
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});
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}
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}).catch(err => {
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logger.error('Failed to check Python environment:', err);
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});
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// Check if Gateway is already running
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logger.debug('Checking for existing Gateway...');
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const existing = await this.findExistingGateway();
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@@ -874,6 +873,17 @@ export class GatewayManager extends EventEmitter {
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// Get or generate gateway token
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const gatewayToken = await getSetting('gatewayToken');
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// Strip stale/invalid keys from openclaw.json that would cause the
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// Gateway's strict config validation to reject the file on startup
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// (e.g. `skills.enabled` left by an older version).
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// This is a fast file-based pre-check; the reactive auto-repair
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// mechanism (runOpenClawDoctorRepair) handles any remaining issues.
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try {
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await sanitizeOpenClawConfig();
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} catch (err) {
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logger.warn('Failed to sanitize openclaw.json:', err);
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}
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// Write our token into openclaw.json before starting the process.
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// Without --dev the gateway authenticates using the token in
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// openclaw.json; if that file has a stale token (e.g. left by the
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